DEMO · Illustrative data

Plant Overview

NORTHSITE-01 · Mohali · Shift B (06:00–14:00) · 14 tools · 3 lines

LiveData freshness: 8s

OEE

78.4%

▲ 2.4

Die / Unit Pass

94.1%

▲ 1.1

FPY

93.6%

▲ 0.8

Tool-Down Minutes

1,240

▼ 18%

WIP

1,180 lots

2.41M units
Guaranteed yield 92.0% · actual 93.6% · BONUS +1.6 pts

30-day OEE + DPW

Shaded band = shift variance

Line 1 · Front-end

74.1% OEE

180 tool-down min

Line 2 · Back-end

80.3% OEE

620 tool-down min

Line 3 · Test & Pack

77.9% OEE

440 tool-down min

What needs a decision now Open queue →

Agent · Tool-AvailabilityPROPOSED

Vibration and thermal drift indicate caparment wear within 6–10 hours.

Expected impact₹3.1L saved · +0.4 pts availability
Cost of inaction₹1.84L · 3 lots

Decision window · 12 min

View reasoning
Agent · DriftPROPOSED

A supplier change reset qualification for material touching 12 lots.

Expected impact₹28.4L exposure contained
Cost of inaction134,400 units

Decision window · 18 min

View reasoning
Agent · GapPROPOSED

Twelve MSA studies are overdue before Thursday's customer review.

Expected impact6.4 hours avoided
Cost of inactionCustomer audit delay

Decision window · 24 min

View reasoning

Today’s exceptions

TimeExceptionSourceSeverity
08:12SPC run-of-7 · mould flashWB-04 correlated 3.4 h earlierCriticalInvestigate
08:34Supplier qualification resetLMC-2609-118HighInvestigate
09:02MSA study overdueFinal Test · leakageMediumInvestigate
09:14PM window approachingWB-04 · 40 minHighInvestigate
09:22Recipe rev requires approvalMD-02 · rev CMediumInvestigate

Shift briefing

  • OEE is 78.4%, up 2.4 points across the site.
  • First-pass yield is 93.6%, 1.6 points above the guaranteed floor.
  • WB-04 needs a 40-minute PM after Shift B to avoid a 6–10 hour failure window.
  • The mould-compound supplier change puts 12 lots and 134,400 units at risk.